Why My Pit Boss Overheating [Reasons + Solutions]

Overheating is a common problem that the majority of users encounter when it comes to the Pit Boss grill. The reasons that result in the Pit Boss overheating issue, include excessive pellets, opened lid, unclean grease tray, and hot weather. Faulty temperature sensor, damaged control panel, along with ash accumulation also contribute to the problem.

On top of that, blocked airflow, wrong temperature setting, improper installation, and a faulty auger are also reasons why Pit Boss overheats. In this Pit Boss troubleshooting guide, we will discuss the overheating reasons along with their solutions.

pit boss overheating

Why Is My Pit Boss Overheating & How To Fix

Here, we have shortlisted all the problems that cause the Pit Boss grill to overheat. Let us take a look at the issues along with their solutions in detail!

1. Overfilled Wood Pellets

A common reason behind the Pit Boss heating up more than usual is using an excessive amount of wood pellets. When there is an excess of wood pellets in the fire pot, all the pellets burn in the firepot, resulting in the heat of the grill rising up significantly high.


Before you turn on the grill, open the firepot and check the number of pellets. Fill the firepot with the right number of wood pellets in order to maintain a stable temperature. Make sure that you do not overfill the firepot, otherwise, you may face grill temperature issues.

2. Opened Lid

When you open the lid of the grill during grilling, the heat escapes through the opening. This escape of heat causes the temperature of the grill to drop by a few degrees. The grill works on restoring this lost temperature by firing up the pellets more.

Due to the grill attempting to restore the lost temperature, the grill often overheats as the temperature reaches too high. This will mostly occur if you open the lid frequently to check the food.

Note: You can also read how to adjust Pit Boss vertical smoker chimney.


Turn on the grill and let it preheat to the required temperature with the lid closed. Open the lid to place the food and close it back again.

Let the food cook for a decent amount of time and do not open the lid often. The Pit Boss grill comes with a monitoring feature that allows you to monitor the progress without opening the lid.

3. Unclean Grease Tray

Another common reason behind the Pit Boss grill overheating is an unclean grease tray. When you grill food, oil, spices, grease, and so on fall onto the grease tray. Not only that, dirt, dust, and debris also accumulate on the grease tray over time.

When the grill is turned on, the substances of the grease tray also start burning along with the wood pellets. This increases the overall temperature of the grill, resulting in overheating.


Turn the grill off and wait for the temperature to cool down completely. Clean the grease tray by scrubbing all the stubborn stains and impurities away. Make sure that you clean the tray on a regular basis to avoid this issue.

4. Direct Sunlight

We often set up our Pit Boss grill in the backyard of our homes, under the sunlight. However, this direct sunlight on the grill causes it to overheat while grilling. When the grill is turned on, it heats up to reach the required temperature. The direct sunlight on the grill increases the temperature, causing the temperature to rise above the limit.


The solution to this Pit Boss grill hot weather issue is to move the grill to an area where it does not receive direct sunlight. Make sure you turn the grill on after you moved it to a shaded area.

5. Fluctuating Temperature

The temperature sensor works to ensure that the Pit Boss has reached the right temperature. If the sensor is defected or damaged in any way, then it will cause the grill temperature to fluctuate. This temperature fluctuation can result in an increase in temperature, causing Pit Boss to overheat.


To solve the Pit Boss fluctuating temperature, open the control panel and examine the temperature sensor. Make sure that you turn off the grill and allow it to cool down before examining the sensor. Repair or replace the sensor if you find any defects and turn on the grill to ensure that the temperature sensor is properly functioning.

6. Defective Control System

A common reason for overheating in the Pit Boss grill is a defective control panel. When the control panel stops working, it won’t be able to send a proper signal to the thermostat. Thus, it won’t be able to properly control the temperature, resulting in overheating.


Turn the grill off and ensure that it has cooled down properly. Open the control panel and examine the components properly. Replace the key or the entire control panel if you identify any defects. Turn the grill back on and ensure that it is working properly.

7. Ash Accumulation

The pellets in the firepot burn to heat the grill up, allowing it to reach the proper temperature. Ash accumulates in the firepot when these pellets burn and choke the fire inside. This accumulation of ash can result in overheating as it gains heat and increases the overall temperature.


To prevent the Pit Boss overheating problem, make sure that you clean the firepot properly and on a regular basis. Turn the main connection off to the grill and let the temperature return to normal. Clean the firepot to remove all the ash buildup and fill it with fresh and dry wood pellets.

8. Wrong Temperature Setting

A major reason why the Pit Boss overheats is the wrong temperature settings. This typically happens when the P-setting of the grill is not set properly. The work of the P-setting is to control the temperature according to the weather. A lower or improper P-setting will increase the temperature of the grill and cause it to overheat.


Check the P-setting of the grill and make sure that it is set at the right setting. Adjust the setting and restart the grill to make sure that it reaches the proper temperature. If you are new to P-settings, then take help from a professional or the Pit Boss manual.

9. Blocked Airflow

A blocked airflow is a common reason that overheats the Pit Boss grill. When the vents or pipes of the grill are blocked, it traps the smoke or gas inside the firepot which in turn increases the overall temperature of the grill. The pipes usually get blocked due to dirt accumulation, whereas vents are typically blocked due to improper space or blockage in the front of the vents.


Turn the grill off and let the temperature fall down. Check the pipes properly and clean them, removing all traces of dirt, grease, debris, and so on. Move the grill to a well-ventilated area and remove any object that blocks the vent. Make sure that you properly clean the pipes on a regular schedule.

10. Faulty Auger

The work of an auger is to feed the pellets into the firepot that burns to heat up the grill. If the auger gets defective or faulty in any way, then it will feed an excess number of pellets to the firepot.

This will result in a larger number of pellets burning which in turn will overheat the Pit Boss grill.


The solution to this Pit Boss faulty auger is simple and requires a few minutes only. Turn off the grill and wait for it to cool down.

Open the firepot and check the auger for defects, missing or broken parts, and so on. Replace or repair the auger and fill the firepot with proper wood pellets. Turn the grill back on to ensure a proper grilling experience.

11. Improper Installation

Last but not least, the improper installation also contributes to the Pit Boss overheating issue. There are several probes, systems, and sensors that go in a grill and play a major role in the functionality of the grill.

If any of these components are installed improperly, then it can either stop the grill from working all together or result in overheating.


Turn the main connection to the grill off and wait for the temperature to drop. Open the Pit Boss manual and check all the components in the grill. Make sure that all the parts and pieces are installed properly and that there are no loose or unstable connections.

Fix any improper installation, establish a stable connection and turn the grill on to ensure that it reaches the right temperature.


How To Know If My Pit Boss Grill Is Overheating?

To know whether your Pit Boss is overheating or not, keep an eye on the temperature display. Make sure that it does not exceed the limit set on the thermostat.

What Happens If Pit Boss Overheats?

When the Pit Boss overheats, it typically burns the food and turns the inside dry. However, it can also explode and cause fires if the temperature is abnormally high.


Now that we are at the end of the guide, we have discussed each and every possible reason that result in Pit Boss overheating along with the solutions. In case, you come across any of these problems, you can simply take help from our guide and resolve the issue.

Leave a comment in the box below if you have any questions or concerns about the Pit Boss grill. We will get back to you with the best possible answers soon.

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